Cream
The packaging of cream products is similar to that of milk but requires process adjustments to accommodate cream’s high fat content, viscosity, and susceptibility to oxidation. PA/EVOH/PE composite films are typically used for packaging, leveraging PA’s strength, EVOH’s superior oxygen barrier properties, and PE’s heat-sealing capabilities.
Cream undergoes pretreatment via high-temperature short-time (HTST) sterilization (85–95°C for 5–15 seconds).
Piston-type filling machines are utilized, integrated with a bag-forming, filling, and sealing system for precise handling of viscous products.
Shelf life of 14–21 days under refrigerated conditions.
Cheese
Packaging cheese products with heat-shrink bags is an effective method to extend shelf life and enhance visual appeal.
Material Recommendations:
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Use food-grade PA, PE, or EVOH materials.
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Customize the bag size based on the cheese’s shape and dimensions, reserving 10–20% shrinkage allowance.
Packaging Process:
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Place cheese into the shrink bag, leaving a 2–3 cm opening for sealing.
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Evacuate air using a vacuum machine.
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Seal the bag with a heat sealer, ensuring smooth and wrinkle-free seams.
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Apply heat shrinkage:
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Pass through a heat tunnel/oven with controlled temperature.
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Adjust conveyor speed to ensure uniform and complete shrinkage.
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Special Considerations:
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Soft cheeses (e.g., Brie): Add tray support to prevent deformation.
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Hard cheeses (e.g., Cheddar): Can be packaged directly without additional support.
Butter
Packaging butter using FFS (Form-Fill-Seal) machines is an efficient industrial production method, ideal for high-volume, standardized butter packaging.
Packaging Process:
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Film Forming:
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Plastic film is fed through rollers into a forming unit.
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Vacuum or pneumatic pressure molds the film into a pouch shape.
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Butter Filling:
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Robotic arms or conveyor belts precisely place butter blocks into the formed pouches.
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Heat Sealing & Cutting:
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Top and side seals are created using a heat-sealing mechanism to ensure airtight closure.
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A horizontal cutter separates the continuous film into individual packaging units.
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Finished Product Output:
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Packaged butter units move via conveyor belt to quality inspection or boxing stations.
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This automated process ensures high efficiency, consistency, and hygiene for large-scale butter production.
Cheese Sitck
Thermoforming packaging typically uses a two-layer film system, with distinct requirements for the upper and lower films:
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Upper film: Prioritizes high barrier properties and excellent printability.
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Lower film: Focuses on superior stretchability for molding.
Packaging Process:
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Lower Film Forming:
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The lower film is heated and stretched.
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Products (e.g., cheese sticks) are placed into the molded cavities.
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Vacuum forming (-0.08 MPa) shapes the film, with mold cavity depths matching the product’s thickness.
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Upper Film Sealing:
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The upper film is preheated to 80–100°C for softening.
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Sealing parameters:
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Temperature: 160–180°C
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Pressure: 0.4–0.6 MPa
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Duration: 2–3 seconds
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Ensures seal strength ≥40 N/15mm for leak-proof integrity.
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Slice of Cheese
Vacuum skin packaging involves placing sliced cheese into a tray, where a specialized conforming plastic film is tightly adhered to the product surface and sealed to the base tray through heat and vacuum action.
Key Features:
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Unlike thermoforming packaging, vacuum skin packaging requires no molds.
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For products of varying sizes and shapes, a transparent conforming film is used to closely adhere to the food surface and seal with the tray.
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Offers convenience, cost-efficiency, and high productivity for flexible, adaptable packaging solutions.
MILK BAG
The use of PA/PE film packaging for milk is a common liquid food packaging method that combines the barrier properties of PA with the heat-sealing performance of PE .
It is suitable for pasteurized milk or short-shelf-life milk products.
Milk undergoes pretreatment via pasteurization or ultra-high temperature (UHT) sterilization.
Vertical or horizontal automatic filling machines are employed, integrated with a bag-forming, filling, and sealing system.
Shelf life of 7–14 days under refrigerated conditions.
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